Difference between revisions of "Falk"
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= Falk Gear Coupling = | = Falk Gear Coupling = | ||
+ | The unmatched bore capacities and torque ratings of Falk Lifelign couplings often allow you to select a smaller sized coupling for a given application. In fact, selections for T frame, 60 hertz electric motors result in a drop of one coupling size for half of the 28 motor frames available. The result: quality, reliability and performance with average savings of 15-20% over competitive offerings. The smaller overall size also makes Lifelign couplings well suited for limited space applications that still require large bores and high torque loads. | ||
+ | |||
+ | === Design Attributes & Advantages === | ||
+ | |||
+ | * The high torque ratings and large bore capacities result in savings of up to 35% compared to the competition | ||
+ | * Long Term Grease (LTG) lubrication and a four-point seal provide maximum lubrication retention, extend the coupling life and contribute to reduced maintenance needs. | ||
+ | * 3 year heavy duty warranty when used with LTG | ||
+ | * Lifelign’s triple-crowned teeth are crowned on the root, tip and face to articulate freely, minimizing wear caused by misalignment. The triple- crowned teeth protects equipment from damaging loads by eliminating tip- loading while reducing backlash and radial clearances. | ||
+ | |||
{| class="wikitable" | {| class="wikitable" | ||
! colspan="2" |Falk G20 Lifelign Gear Couplings | ! colspan="2" |Falk G20 Lifelign Gear Couplings | ||
|- | |- | ||
− | | | + | |[[File:G20.jpg|alt=G20|center|thumb|G20]] |
|The Falk Lifelign G20 Coupling is a double engagement, close-coupled solution with two flex halves to accommodate offset, angular as well as axial misalignment. Engineered for all horizontal, close-coupled applications including but, not limited to, fans, overhead cranes, conveyors, steel and paper mill equipment. Adaptable to limit shaft end float (LEF) for use with electric motors, generators and other machinery fitted with sleeve bearings. Available in 21 sizes ranging from 1010G through 1160G/21680G the Lifelign G20 couplings are engineered to accommodate torque loads up to 14,490,000 (lb-in) and shaft diameters up to 21 inches. Click below to configure the G20 Lifelign Gear coupling specific to your application. | |The Falk Lifelign G20 Coupling is a double engagement, close-coupled solution with two flex halves to accommodate offset, angular as well as axial misalignment. Engineered for all horizontal, close-coupled applications including but, not limited to, fans, overhead cranes, conveyors, steel and paper mill equipment. Adaptable to limit shaft end float (LEF) for use with electric motors, generators and other machinery fitted with sleeve bearings. Available in 21 sizes ranging from 1010G through 1160G/21680G the Lifelign G20 couplings are engineered to accommodate torque loads up to 14,490,000 (lb-in) and shaft diameters up to 21 inches. Click below to configure the G20 Lifelign Gear coupling specific to your application. | ||
|- | |- | ||
! colspan="2" |Falk G32 Lifelign Gear Couplings | ! colspan="2" |Falk G32 Lifelign Gear Couplings | ||
|- | |- | ||
− | | | + | |[[File:G32.jpg|alt=G32|center|thumb|G32]] |
|The Falk Lifelign G32 standard flanged spacer coupling is designed for pump and compressor applications using a standard double engagement coupling and spacer tube with additional fasteners. Stock spacer lengths for quick delivery are available in popular sizes. Special lengths can be ordered. The G32 Standard flanged sleeve spacer can be configured with or without limited end float. Both available in 12 sizes ranging from 1010G through 1070G, the G32 standard flanged spacer coupling is engineered to accommodate torque loads up to 1,197,000 (lb-in) and shaft diameters up to 14.00 inches. Click below to configure the G32 coupling specific to your application. | |The Falk Lifelign G32 standard flanged spacer coupling is designed for pump and compressor applications using a standard double engagement coupling and spacer tube with additional fasteners. Stock spacer lengths for quick delivery are available in popular sizes. Special lengths can be ordered. The G32 Standard flanged sleeve spacer can be configured with or without limited end float. Both available in 12 sizes ranging from 1010G through 1070G, the G32 standard flanged spacer coupling is engineered to accommodate torque loads up to 1,197,000 (lb-in) and shaft diameters up to 14.00 inches. Click below to configure the G32 coupling specific to your application. | ||
|- | |- | ||
! colspan="2" |Falk G52 Lifelign Gear Couplings | ! colspan="2" |Falk G52 Lifelign Gear Couplings | ||
|- | |- | ||
− | | | + | |[[File:G52.jpg|alt=G52|center|thumb|G52]] |
|The Falk Lifelign Type G52 gear Coupling is a single engagement design used with floating shafts or three bearing drive trains. Featuring one flex half and one rigid half, it is suited for accommodating angular misalignment. The Falk Lifelign G52 Coupling is available in 12 sizes ranging from 1010G through 1070G the Lifelign G52 couplings are engineered to accommodate torque loads up to 1,197,000 (lb-in) and shaft diameters up to 14.00 inches. Click below to configure the Type G52 Lifelign gear coupling specific to your application. | |The Falk Lifelign Type G52 gear Coupling is a single engagement design used with floating shafts or three bearing drive trains. Featuring one flex half and one rigid half, it is suited for accommodating angular misalignment. The Falk Lifelign G52 Coupling is available in 12 sizes ranging from 1010G through 1070G the Lifelign G52 couplings are engineered to accommodate torque loads up to 1,197,000 (lb-in) and shaft diameters up to 14.00 inches. Click below to configure the Type G52 Lifelign gear coupling specific to your application. | ||
|- | |- | ||
! colspan="2" |Falk G62 Lifelign Gear Couplings | ! colspan="2" |Falk G62 Lifelign Gear Couplings | ||
|- | |- | ||
− | | | + | |[[File:G62.jpg|alt=G62|center|thumb|G62]] |
|The Falk Lifelign Type G62 Gear Couplings are double or single engagement brakewheel and disc brake couplings used for applications such as cranes, hoists, and conveyors among others. Brakewheel and disc brake couplings accommodate misalignment between connected equipment and eliminate the need for double shaft extensions on motors and gear drives for applications requiring brakes. The Falk Lifelign G62 brakewheel and disc brake couplings are available in 12 sizes ranging from 1010G through 1070G. The Lifelign G62 couplings are engineered to provide braking capacity for torque loads up to 24,700 ft-lb of torque and accommodate shaft diameters up to 14.00 inches. | |The Falk Lifelign Type G62 Gear Couplings are double or single engagement brakewheel and disc brake couplings used for applications such as cranes, hoists, and conveyors among others. Brakewheel and disc brake couplings accommodate misalignment between connected equipment and eliminate the need for double shaft extensions on motors and gear drives for applications requiring brakes. The Falk Lifelign G62 brakewheel and disc brake couplings are available in 12 sizes ranging from 1010G through 1070G. The Lifelign G62 couplings are engineered to provide braking capacity for torque loads up to 24,700 ft-lb of torque and accommodate shaft diameters up to 14.00 inches. | ||
|- | |- | ||
! colspan="2" |Falk G63 Lifelign Gear Couplings | ! colspan="2" |Falk G63 Lifelign Gear Couplings | ||
|- | |- | ||
− | | | + | |[[File:G63.jpg|alt=G63|center|thumb|G63]] |
|The Falk Lifelign Type G63 Gear Couplings are double or single engagement brakewheel and disc brake couplings used for applications such as cranes, hoists, and conveyors among others. Brakewheel and disc brake couplings accommodate misalignment between connected equipment and eliminate the need for double shaft extensions on motors and gear drives for applications requiring brakes. The Falk Lifelign G63 brakewheel and disc brake couplings are available in 12 sizes ranging from 1010G through 1070G. The Lifelign G63 couplings are engineered to provide braking capacity for torque loads up to 24,700 ft-lb of torque and accommodate shaft diameters up to 14.00 inches. | |The Falk Lifelign Type G63 Gear Couplings are double or single engagement brakewheel and disc brake couplings used for applications such as cranes, hoists, and conveyors among others. Brakewheel and disc brake couplings accommodate misalignment between connected equipment and eliminate the need for double shaft extensions on motors and gear drives for applications requiring brakes. The Falk Lifelign G63 brakewheel and disc brake couplings are available in 12 sizes ranging from 1010G through 1070G. The Lifelign G63 couplings are engineered to provide braking capacity for torque loads up to 24,700 ft-lb of torque and accommodate shaft diameters up to 14.00 inches. | ||
|- | |- | ||
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= Falk Steel Flex Coupling = | = Falk Steel Flex Coupling = | ||
Rexnord has been manufacturing and improving our Falk Steelflex Grid Couplings for nearly a century. Known for durability in critical applications, proven performance and versatile design, these couplings are the most frequently specified grid coupling in North America. | Rexnord has been manufacturing and improving our Falk Steelflex Grid Couplings for nearly a century. Known for durability in critical applications, proven performance and versatile design, these couplings are the most frequently specified grid coupling in North America. | ||
+ | |||
+ | Grid couplings are common in a variety of industries and applications because they are able to operate under extreme conditions and handle high levels of torque. There are several brands of grid couplings and they all appear to be identical. However, third party tests discussed in this paper show a wide range of results measuring the performance and durability of Falk, Dodge, and Lovejoy branded grid couplings. These results demonstrate that there can be a significant impact on the uptime and production on your system, plant or mine by the brand of grid coupling that is specified. | ||
+ | |||
+ | === Design Attributes & Advantages === | ||
+ | |||
+ | * The unique “replace in place” design eliminates the need to move hubs or realign shafts, reducing element change-out time. | ||
+ | * High Strength alloy steel taper grid member are quenched and tempered to spring hardness. The grid surface is shot peened resulting in dramatic increase of Fatigue strength and torque ratings. | ||
+ | * Steelflex tunes the drive system. It absorbs impact energy by spreading it over an increment of time. It damps vibration and reduces peak or shock loads by as Much as 30%. | ||
+ | * Durable Nitrile Seals are heat resistant to 275°F (135°C). | ||
+ | * Pipe plugs with Steel Material Zinc Plated Finish to ensure an adequate grease reservoir during initial start-up and application run. | ||
+ | |||
{| class="wikitable" | {| class="wikitable" | ||
! colspan="2" |Falk T10 Steelflex Grid Couplings | ! colspan="2" |Falk T10 Steelflex Grid Couplings |
Latest revision as of 13:37, 11 January 2022
Falk Lifelign Gear Couplings’ triple-crowned teeth are crowned on the root, tip and face to articulate freely and minimize wear caused by misalignment. By eliminating tip-loading while reducing backlash and radial clearances, Lifelign’s triple-crown teeth can help protect equipment from damaging loads.
Features & Benefits:[edit | edit source]
- 13 models for general purpose, high-speed and high-torque applications
- Large flex hubs accomodate high-torque applications in space-limited installations
- 28 sizes
- Up to 43 inches (1,067 mm) bore capacity
- Up to 72,450,000 in-lb (8,185,763 Nm) torque capacity
- 3-year, heavy-duty warranty
Falk Gear Coupling[edit | edit source]
The unmatched bore capacities and torque ratings of Falk Lifelign couplings often allow you to select a smaller sized coupling for a given application. In fact, selections for T frame, 60 hertz electric motors result in a drop of one coupling size for half of the 28 motor frames available. The result: quality, reliability and performance with average savings of 15-20% over competitive offerings. The smaller overall size also makes Lifelign couplings well suited for limited space applications that still require large bores and high torque loads.
Design Attributes & Advantages[edit | edit source]
- The high torque ratings and large bore capacities result in savings of up to 35% compared to the competition
- Long Term Grease (LTG) lubrication and a four-point seal provide maximum lubrication retention, extend the coupling life and contribute to reduced maintenance needs.
- 3 year heavy duty warranty when used with LTG
- Lifelign’s triple-crowned teeth are crowned on the root, tip and face to articulate freely, minimizing wear caused by misalignment. The triple- crowned teeth protects equipment from damaging loads by eliminating tip- loading while reducing backlash and radial clearances.
Falk G20 Lifelign Gear Couplings | |
---|---|
The Falk Lifelign G20 Coupling is a double engagement, close-coupled solution with two flex halves to accommodate offset, angular as well as axial misalignment. Engineered for all horizontal, close-coupled applications including but, not limited to, fans, overhead cranes, conveyors, steel and paper mill equipment. Adaptable to limit shaft end float (LEF) for use with electric motors, generators and other machinery fitted with sleeve bearings. Available in 21 sizes ranging from 1010G through 1160G/21680G the Lifelign G20 couplings are engineered to accommodate torque loads up to 14,490,000 (lb-in) and shaft diameters up to 21 inches. Click below to configure the G20 Lifelign Gear coupling specific to your application. | |
Falk G32 Lifelign Gear Couplings | |
The Falk Lifelign G32 standard flanged spacer coupling is designed for pump and compressor applications using a standard double engagement coupling and spacer tube with additional fasteners. Stock spacer lengths for quick delivery are available in popular sizes. Special lengths can be ordered. The G32 Standard flanged sleeve spacer can be configured with or without limited end float. Both available in 12 sizes ranging from 1010G through 1070G, the G32 standard flanged spacer coupling is engineered to accommodate torque loads up to 1,197,000 (lb-in) and shaft diameters up to 14.00 inches. Click below to configure the G32 coupling specific to your application. | |
Falk G52 Lifelign Gear Couplings | |
The Falk Lifelign Type G52 gear Coupling is a single engagement design used with floating shafts or three bearing drive trains. Featuring one flex half and one rigid half, it is suited for accommodating angular misalignment. The Falk Lifelign G52 Coupling is available in 12 sizes ranging from 1010G through 1070G the Lifelign G52 couplings are engineered to accommodate torque loads up to 1,197,000 (lb-in) and shaft diameters up to 14.00 inches. Click below to configure the Type G52 Lifelign gear coupling specific to your application. | |
Falk G62 Lifelign Gear Couplings | |
The Falk Lifelign Type G62 Gear Couplings are double or single engagement brakewheel and disc brake couplings used for applications such as cranes, hoists, and conveyors among others. Brakewheel and disc brake couplings accommodate misalignment between connected equipment and eliminate the need for double shaft extensions on motors and gear drives for applications requiring brakes. The Falk Lifelign G62 brakewheel and disc brake couplings are available in 12 sizes ranging from 1010G through 1070G. The Lifelign G62 couplings are engineered to provide braking capacity for torque loads up to 24,700 ft-lb of torque and accommodate shaft diameters up to 14.00 inches. | |
Falk G63 Lifelign Gear Couplings | |
The Falk Lifelign Type G63 Gear Couplings are double or single engagement brakewheel and disc brake couplings used for applications such as cranes, hoists, and conveyors among others. Brakewheel and disc brake couplings accommodate misalignment between connected equipment and eliminate the need for double shaft extensions on motors and gear drives for applications requiring brakes. The Falk Lifelign G63 brakewheel and disc brake couplings are available in 12 sizes ranging from 1010G through 1070G. The Lifelign G63 couplings are engineered to provide braking capacity for torque loads up to 24,700 ft-lb of torque and accommodate shaft diameters up to 14.00 inches. | |
Falk G66 Lifelign Gear Couplings | |
The Falk Lifelign Type G66 Gear Couplings are double or single engagement brakewheel and disc brake couplings used for applications such as cranes, hoists, and conveyors among others. Brakewheel and disc brake couplings accommodate misalignment between connected equipment and eliminate the need for double shaft extensions on motors and gear drives for applications requiring brakes. The Falk Lifelign G66 brakewheel and disc brake couplings are available in 12 sizes ranging from 1010G through 1070G. The Lifelign G66 couplings are engineered to provide braking capacity for torque loads up to 24,700 ft-lb of torque and accommodate shaft diameters up to 14.00 inches. | |
Falk G70 Lifelign Gear Couplings | |
The Falk Lifelign G70 Gear Coupling is a quick disconnect coupling suitable for low-speed applications including portable or stationary inching drive systems where the driving end hub/sleeve combination is mounted on the driving shaft or incher for connecting/disconnecting at standstill. When the long flex hub is mounted on the auxiliary shaft, the changeover is performed at standstill by engaging the free-running hub. The Falk Lifelign G70 Gear Coupling is available in 12 sizes ranging from 1010G through 1070G, the Type G70 quick disconnect couplings are engineered to accommodate torque loads up to 1,197,000 (lb-in) and shaft diameters up to 14.00 inches. Click below to configure the G70 Lifelign Gear coupling specific to your application. | |
Falk G72 Lifelign Gear Couplings | |
The Falk Lifelign G72 Gear Coupling is a quick disconnect coupling suitable for higher-speed applications such as back-up drives. When the long flex hub is mounted on the auxiliary shaft, the changeover is performed at standstill by engaging the free-running hub. The Falk Lifelign G72 Gear Coupling is available in 12 sizes ranging from 1010G through 1070G, the Type G72 quick disconnect couplings are engineered to accommodate torque loads up to 1,197,000 (lb-in) and shaft diameters up to 16.73 inches. Click below to configure the G72 Lifelign Gear coupling specific to your application. | |
Falk G82 Lifelign Gear Couplings | |
The Falk Lifelign G82 Couplings are rigid couplings used when there is no need to accommodate misalignment and where thrust loads are generated, such as vertical mixer applications. The coupling carries the torque load, weight of the shaft and impeller, thrust forces, and resulting bending movements. Available in 12 sizes ranging from 1010GV through 1070GV the Lifelign G82 couplings are engineered to accommodate torque loads up to 1,197,000 (lb-in) and shaft diameters up to 10.75 inches. Click below to configure the GV82 Lifelign Gear coupling specific to your application. |
Falk Steel Flex Coupling[edit | edit source]
Rexnord has been manufacturing and improving our Falk Steelflex Grid Couplings for nearly a century. Known for durability in critical applications, proven performance and versatile design, these couplings are the most frequently specified grid coupling in North America.
Grid couplings are common in a variety of industries and applications because they are able to operate under extreme conditions and handle high levels of torque. There are several brands of grid couplings and they all appear to be identical. However, third party tests discussed in this paper show a wide range of results measuring the performance and durability of Falk, Dodge, and Lovejoy branded grid couplings. These results demonstrate that there can be a significant impact on the uptime and production on your system, plant or mine by the brand of grid coupling that is specified.
Design Attributes & Advantages[edit | edit source]
- The unique “replace in place” design eliminates the need to move hubs or realign shafts, reducing element change-out time.
- High Strength alloy steel taper grid member are quenched and tempered to spring hardness. The grid surface is shot peened resulting in dramatic increase of Fatigue strength and torque ratings.
- Steelflex tunes the drive system. It absorbs impact energy by spreading it over an increment of time. It damps vibration and reduces peak or shock loads by as Much as 30%.
- Durable Nitrile Seals are heat resistant to 275°F (135°C).
- Pipe plugs with Steel Material Zinc Plated Finish to ensure an adequate grease reservoir during initial start-up and application run.
Falk T10 Steelflex Grid Couplings | |
---|---|
The Falk Steelflex T10 Grid Coupling is a double-flexing, close coupled, general purpose design suited for use in four-bearing systems.
• Available in 25 sizes ranging from 1020T through 1260T • Accommodates torque loads up to 8,250,000 lb-in (932,126 Nm) and shaft diameters up to 20” (508mm) | |
Falk T20 Steelflex Grid Couplings | |
The Falk Steelflex T20 Grid Coupling is a double-flexing, close coupled, general purpose design ideal for higher running speeds.
• Available in 16 sizes ranging from 1020T through 1170T • Accommodates torque loads up to 660,000 lb-in (74,570 Nm) and shaft diameters up to 10” (254mm) | |
Falk T31 Steelflex Grid Coupling | |
The Falk Steelflex T31 Grid Coupling is a full spacer, general purpose design ideal for pump applications.
• Available in 19 sizes ranging from 1020T through 1200T • Accommodates torque loads up to 1,650,000 lb-in (186,440 Nm) and shaft diameters up to 20.88” (530mm) | |
Falk T35 Steelflex Grid Couplings | |
The Falk Steelflex T35 Grid Coupling is a half spacer, general purpose design ideal for pump applications.
• Available in 19 sizes ranging from 1020T through 1200T • Accommodates torque loads up to 1,650,000 lb-in (186,440 Nm) and shaft diameters up to 20.88” (530mm) | |
Falk T41 and T41-2 Steelflex Grid Couplings | |
The Falk Steelflex T41/41-2 Grid Coupling is a general purpose design providing adjustable slipping action to protect connected equipment from shock, jams or temporary overload conditions.
• Available in 19 sizes ranging from 1020T through 1200T • Accommodates torque loads up to 960,000 lb-in (108,460 Nm) and shaft diameters up to 19.60” (498mm) |