Difference between revisions of "Timken Tapered Roller Bearings"
Bhavinrathod (talk | contribs) |
|||
(2 intermediate revisions by one other user not shown) | |||
Line 3: | Line 3: | ||
=== Inch Single Row === | === Inch Single Row === | ||
Single-row tapered roller bearings are the most basic and widely used, consisting of a cone assembly and a cup. Timken patented the first in 1898 and today offers the world's widest variety in inch and metric sizes. | Single-row tapered roller bearings are the most basic and widely used, consisting of a cone assembly and a cup. Timken patented the first in 1898 and today offers the world's widest variety in inch and metric sizes. | ||
− | {| class="wikitable | + | {| class="wikitable" |
− | |||
|- | |- | ||
![[File:TS.jpg|frameless]] | ![[File:TS.jpg|frameless]] | ||
Line 200: | Line 199: | ||
=== Metric Single Row === | === Metric Single Row === | ||
− | + | The company continues to extend its line of Timken® single row metric tapered roller bearings to respond to customer needs and today offers one of the industry's broadest ranges of metric parts. | |
{| class="wikitable mw-collapsible mw-collapsed" | {| class="wikitable mw-collapsible mw-collapsed" | ||
− | |||
|- | |- | ||
![[File:Metric Single Row.jpg|frameless]] | ![[File:Metric Single Row.jpg|frameless]] | ||
Line 229: | Line 227: | ||
=== Inch Double Row === | === Inch Double Row === | ||
− | + | Double- or two-row Timken® tapered roller bearings feature double cups and two single cones. They are available in a variety of configurations for general industrial and automotive applications. | |
− | + | {| class="wikitable" | |
− | |||
|- | |- | ||
![[File:TDI (Two-Row Double Inner Race).jpg|center|frameless]]TDI (Two-Row Double Inner Race) | ![[File:TDI (Two-Row Double Inner Race).jpg|center|frameless]]TDI (Two-Row Double Inner Race) | ||
Line 376: | Line 373: | ||
=== Metric Double Row === | === Metric Double Row === | ||
− | + | Timken features one of the industry's largest selections of metric tapered roller bearing matched assemblies. With industry standard part numbering, it's now easier to find the bearing you need. | |
− | + | {| class="wikitable" | |
− | |||
|- | |- | ||
![[File:Metric Double Row.jpg|frameless]] | ![[File:Metric Double Row.jpg|frameless]] | ||
Line 402: | Line 398: | ||
= Four Row Bearing = | = Four Row Bearing = | ||
− | + | Timken® four-row tapered roller bearings combine the inherent high-load radial/thrust capacity and direct/indirect mounting variables of tapered roller bearings into assemblies offering maximum load rating in minimum space. | |
− | + | {| class="wikitable" | |
− | |||
|- | |- | ||
![[File:Four Row Bearing.jpg|frameless]] | ![[File:Four Row Bearing.jpg|frameless]] | ||
Line 522: | Line 517: | ||
= Integrated Bearing Assemblies = | = Integrated Bearing Assemblies = | ||
− | Timken® integrated bearing assemblies are the result of our collaborations with customers to design, engineer and test a continuous stream of next-generation solutions, including AP-2™ bearings for rail applications.. | + | Timken® integrated bearing assemblies are the result of our collaborations with customers to design, engineer and test a continuous stream of next-generation solutions, including AP-2™ bearings for rail applications. |
+ | {| class="wikitable" | ||
+ | ![[File:AP Integrated Bearing Assemblies.jpg|frameless]] | ||
+ | AP Integrated Bearing Assemblies | ||
+ | |This self-contained, pre-assembled and pre-lubricated bearing design is a rail industry standard. It reduces maintenance costs, delivers more miles per bearing and improves fuel efficiency. | ||
+ | |||
+ | '''Design Attributes :''' | ||
+ | |||
+ | -Self-contained, pre-assembled and pre-lubricated | ||
+ | Reduces maintenance costs, increases miles per bearing and fuel efficiency | ||
+ | |||
+ | - Industry standard | ||
+ | |||
+ | '''Applications :''' | ||
+ | |||
+ | Passenger Cars,Locomotives | ||
+ | |- | ||
+ | ![[File:AP-2 Integrated Bearing Assemblies.jpg|frameless]] | ||
+ | AP-2 Integrated Bearing Assemblies | ||
+ | |Based on the design of the AP™ bearing, Timken’s AP-2™ rail bearing is designed for heavier loads. It reduces bearing set outs fuel cost and bearing failure due to water ingress. It also reduces component wear rejection and axle fillet damage, decreasing potential axle failure and ultimately reducing the occurrence of axle grooving. | ||
+ | |||
+ | |||
+ | |||
+ | |||
+ | '''Design Attributes :''' | ||
+ | |||
+ | - Reduces bearing failure due to water ingress | ||
+ | |||
+ | - Reduces bearing set outs | ||
+ | |||
+ | - Reduces fuel costs | ||
+ | Reduces component wear rejection | ||
+ | |||
+ | - Reduces axle fillet damage | ||
+ | |||
+ | - Decreases potential axle failure | ||
+ | |||
+ | '''Applications :''' | ||
+ | |||
+ | Rail – Freight Cars | ||
+ | |- | ||
+ | ![[File:Formed Hub™ Wheel End System.jpg|frameless]] | ||
+ | Formed Hub™ Wheel End System | ||
+ | |Timken® Formed Hub™ is an integrated wheel bearing assembly that can bolt directly onto corners, eliminating the need for conventional components like washers, spacers and nuts. The design enables lower total system cost, commonization opportunities, improved performance, reduced weight and lower warranty costs. | ||
+ | |||
+ | |||
+ | '''Design Attributes:''' | ||
+ | |||
+ | - Designed with nearly 75% fewer components, reducing assembly time and lowering costs for sourcing, inventory and assembly. | ||
+ | |||
+ | - Engineered for driven and non-driven wheels, replacing the conventional 4×2 (dead) spindle. | ||
+ | |||
+ | - Features an advanced sensor and sensor technology for superb performance. | ||
+ | |||
+ | - Holds bearing setting more consistently than traditional thread and nut designs. | ||
+ | |||
+ | - The resulting system stiffness reduces rotor runout and improves brake performance. | ||
+ | |||
+ | - Reduces weight by up to 20% per assembly compared to conventional wheel end solutions. | ||
+ | |||
+ | - Self-clamped design eliminates high stress in the spindle and CV joint, reducing overall warranty costs caused by bearing wear and failure. | ||
+ | |||
+ | |||
+ | '''Applications:''' | ||
+ | |||
+ | - Light vehicles and light trucks (original equipment) | ||
+ | |- | ||
+ | ![[File:Generation 3 Hub & Bearing Assembly.jpg|frameless]] | ||
+ | Generation 3 Hub & Bearing Assembly | ||
+ | |The Generation 3 hub and bearing assembly is an integrated bearing assembly that offers design flexibility and bolt-on simplicity and features active sensing technology. Generation 3 improves stiffness and brake performance, reduces weight and envelope size, lowers assembly costs and reduces warranty claims. | ||
+ | Design Attributes: | ||
+ | Integrated raceway and hub increases stiffness as much as 30 percent over conventional systems. Also eliminates the discrete race variables between the bearing and hub, providing a closer preload setting range. | ||
+ | Narrow overall package width and reduced radial section thickness lowers unsprung weight, improving vehicle maneuverability and fuel efficiency. | ||
+ | Features a pre-sealed, pre-greased and pre-set bearing package design with integrated sensing technology for anti-lock braking systems, total traction control and vehicle dynamics systems. | ||
+ | Hub-forming technology reduces strain on components and the costs associated with purchased parts and labor. Also allows for commonization between driven and non-driven designs. | ||
+ | Fully serviceable wheel speed sensor is internally mounted and protected from road hazards, debris and potential damage. | ||
+ | Applications: | ||
+ | Light trucks and sport utility vehicles (original equipment and aftermarket) | ||
+ | |- | ||
+ | ![[File:Pinion-Pac™.jpg|frameless]] | ||
+ | Pinion-Pac™ | ||
+ | |Pinion-Pac™ is a ready-to-install, pre-sealed, pre-set tapered roller bearing unit that simplifies axle assembly and improves system performance in light duty automotive applications. Customers rely on Pinion-Pac for improved gear reliability and bearing life; reduced noise, vibration and harshness (NVH); reduced weight and fewer warranty claims. | ||
+ | Design Attributes: | ||
+ | Tighter manufacturing tolerances provide better concentricity and optimum bearing setting for improved gear mesh contact and longer bearing life. | ||
+ | Stiff design reduces deflection at the gear mesh point during dynamic loading conditions, improving gear reliability. | ||
+ | Compact design can result in an overall weight reduction of up to 15 percent – translating into better handling and increased fuel efficiency. | ||
+ | Self-contained package reduces the need for bearing assembly tooling and can eliminate 45 percent of the components that need stocked for conventional designs. | ||
+ | Improved concentricity of the seal riding surface on the bearing inner race results in less seal wear, reducing warranty claims. | ||
+ | Package design simplifies axle repair — maintenance shops can keep fewer replacement parts on hand and technicians will spend less time on installation. | ||
+ | Applications: | ||
+ | Light trucks and sport utility vehicles (original equipment) | ||
+ | |- | ||
+ | ![[File:Lightweight RacePac® Front and Rear Wheel End Assemblies.jpg|frameless]] | ||
+ | Lightweight RacePac® Front and Rear Wheel End Assemblies | ||
+ | |For stronger performance, we re-engineered RacePac wheel end assemblies to enhance speed and performance on all types of tracks while increasing your team’s efficiency in the shop. | ||
+ | Design Attributes: | ||
+ | Timken® RacePac® Tapered Roller Bearings* | ||
+ | 30% cooler operating temperatures**: Improved internal geometry reduces sliding contact stress and provides consistent rolling torque. | ||
+ | Reduce bearing replacement costs: Enhanced durability due to lower operating temperatures. | ||
+ | Improved drivetrain efficiency: Reduced bearing power loss results in a cooler running hub. | ||
+ | Ready to install: Bearings pre-lubed, pre-set and pre-assembled to Timken specifications. | ||
+ | Timken-Designed Zero-Torque Seal* | ||
+ | Excellent performance: Seal works off positive air pressure, keeping contaminants out. | ||
+ | More horsepower potential due to less seal drag. | ||
+ | Hubs | ||
+ | More speed: 2 pounds lighter (8 pounds total unsprung weight reduction). Meets minimum weight requirement of 6.25 lbs. | ||
+ | Durability maintained with lightweight design. | ||
+ | Grease Containment Dams | ||
+ | Maintain proper lubrication: Keeps grease in critical areas; additional grease dam in the rear hub helps reduce operating temperatures. | ||
+ | Engineered Spacers | ||
+ | Reduces setup time and increases stiffness: Precise design helps optimize bearing setting. | ||
+ | <nowiki>*</nowiki>Available exclusively in RacePac. ** Rear bearing rig testing. | ||
+ | Rear RacePac Enhanced and Tested for Stronger Performance | ||
+ | Benchmarked against the existing RacePac, we enhanced the robustness and conducted successful 12-hour internal rig tests. | ||
+ | History shows that successful testing is an indicator of stronger performance regardless of car setup or track. | ||
+ | Multiple tests completed designed to optimize grease fill, lubricant retention, bearing setting and enhanced bearing internal geometry. | ||
+ | More durable and lighter hub with less unsprung weight on the rear axle. | ||
+ | Reduces the amount of cooling needed for rear hubs which can enable additional aerodynamic adjustments. | ||
+ | |||
+ | Save Time and Costs with Our Dedicated RacePac Refurbishment Program | ||
+ | Our dedicated refurbishment program consists of: inspection, magnetic particle inspection, cleaning, replacement of necessary components, re-greasing and repackaging. We return completely refurbished RacePac wheel end assemblies to you – saving you time and costs. | ||
+ | Applications: | ||
+ | Professional stock car racing | ||
+ | |- | ||
+ | ![[File:Sensor-Pac Wheel Bearing Package.jpg|alt=Sensor-Pac Wheel Bearing Package|frameless]] | ||
+ | Sensor-Pac Wheel Bearing Package | ||
+ | |The first wheel bearing package to deliver the capability for total traction control under all conditions, Sensor-Pac is an integrated bearing assembly featuring an integral wheel speed sensing system designed to improve performance for anti-lock brake and traction control systems. | ||
+ | Design Attributes: | ||
+ | Pre-set, pre-greased and pre-sealed. | ||
+ | Features an active sensor capable of sensing down to zero speed. Sensor’s speed information is used for vehicle dynamics control systems, speed control, speedometer, odometer, trip computer and other purposes. | ||
+ | Sensor-Pac utilizes extremely small sensor-to-target wheel gaps, enabling a much smaller and more cost-effective sensor. | ||
+ | Sensor mounted internally for protection against debris, corrosion, thermal shock, and other hazards that threaten externally-mounted sensors – helping reduce warranty costs. | ||
+ | Sensor will operate without compromise, despite temperature extremes or prolonged braking conditions. | ||
+ | Designed for superior performance in a minimal space. Timken engineers have packaged the sensor within the bearing without increasing overall dimensions to promote high performance and equal load carrying capacity in a small space. | ||
+ | Applications: | ||
+ | Light vehicles (original equipment) | ||
+ | |- | ||
+ | ![[File:Sheave Pac Bearing Assembly for Oil & Gas Drilling Rigs.jpg|frameless]] | ||
+ | Sheave Pac Bearing Assembly for Oil & Gas Drilling Rigs | ||
+ | |The Timken® Sheave Pac® bearing assembly provides an innovative maintenance solution for oil and gas drilling rig crown and traveling blocks and riser tensioners. Preset, pre-greased, and unitized, Timken Sheave Pac helps improve employee safety, increase uptime, simplify installation and virtually eliminates maintenance. | ||
+ | '''Design Attributes :''' | ||
+ | - Preset, pre-greased, assembled and sealed at the factory – eliminating the risk of improper bearing setting and contamination and reduces the potential for bearing damage. | ||
+ | |||
+ | - Unitized assembly contains the bearing cones, bearing cup, triple-lip seals and grease – simplifying installation. | ||
+ | |||
+ | - “Sealed-for-life” design eliminates frequent inspections and re-lubrication – improving employee safety, uptime and productivity. | ||
+ | |||
+ | - Dimensionally interchangeable with current industry-standard bearing assemblies and seals, requiring no modification of the sheave bore. | ||
+ | |||
+ | - Designed to operate within existing industry-standard snap ring and groove dimensions. | ||
+ | '''Applications :'''- Crown and traveling blocks and riser tensioners – On and Off Shore Oil and Gas Drilling Rigs | ||
+ | |- | ||
+ | ![[File:Timken UltraWind Tapered Roller Bearings.jpg|frameless]] | ||
+ | Timken UltraWind Tapered Roller Bearings | ||
+ | |With the highest life ratings in the industry verified by Germanischer Lloyd, the new UltraWind series of bearings provides a cost-conscious, simplified drive train for main-shaft wind turbine designs (both gear and gearless). | ||
+ | Ideal for original equipment manufacturers developing multi-megawatt wind turbine designs, the Timken® UltraWind tapered roller bearing optimizes drive train simplicity, reliability and performance. It features a customized main-shaft bearing system approach that combines either a double-row tapered roller bearing or two, single-row tapered roller bearings with seals, lubrication and condition monitoring. | ||
+ | Bearing designs can accommodate most styles of wind turbine designs with variable bolt circles, shaft-mounted and shaftless designs, rotating inners and outers, gear and gearless wind turbines. | ||
+ | '''Design Attributes:'''- Simplified, compact drive train design saves capital equipment costs | ||
+ | - Pre-set internal clearance facilitates ease and accuracy of the assembly | ||
+ | |||
+ | - Pre-loaded bearing designed for superior stiffness to manage motion of the main shaft and rotor | ||
+ | |||
+ | - Bearing raceway profiles control maximum stress levels to provide greater product durability | ||
+ | |||
+ | - Optimized cage designs, including steel and polymer configurations, improve capacity and roller retention | ||
+ | |||
+ | - Features the highest bearing life ratings in the industry as certified by Germanischer Lloyd | ||
+ | '''Applications:''' | ||
+ | - Wind turbine main-shaft bearing for turbines, with or without gearbox | ||
+ | |- | ||
+ | ![[File:UniPac.jpg|frameless]] | ||
+ | UniPac™ | ||
+ | |The Timken® UniPac™ is a two-row tapered roller bearing package fitted with advanced seals and lubricated with the latest in premium multi-purpose grease. UniPac is used in medium-duty and commercial vehicle applications where weight reduction is essential. | ||
+ | '''Size range :'''- Standard bore sizes: 68mm, 78mm, 82mm and 90mm. Other sizes available upon request. | ||
+ | '''Design Attributes :''' | ||
+ | - Pre-set, pre-sealed and pre-lubricated bearing package eliminates the need for manual bearing adjustment and features fewer components, simplifying installation and maintenance. | ||
+ | - Features a reduced bearing setting range for increased bearing and system life. | ||
+ | - Design optimizes weight and packaging for high power density – greater performance in a smaller package. | ||
+ | - Additional design options include through hardened or case carburized steel, standard or super-sealed grease and oil lubrication. | ||
+ | '''Applications :'''- Medium-duty and commercial vehicle truck and trailer wheel ends (original equipment) | ||
+ | |- | ||
+ | ![[File:Wheel-Pac™.jpg|frameless]] | ||
+ | Wheel-Pac™ | ||
+ | |The Timken Wheel-Pac bearing is a pre-set, pre-greased, pre-sealed integrated bearing assembly that provides outstanding wheel end performance for commercial vehicle trucks and trailers. We customized Wheel-Pac to suit the truck builder’s preferred hub design. | ||
+ | '''Design Attributes :''' | ||
+ | - Pre-set, pre-greased and pre-sealed bearing package eliminates the need for manual bearing adjustment and features fewer components, simplifying installation and maintenance. | ||
+ | |||
+ | - Features a reduced bearing setting range that reduces runout, increases assembly stiffness and provides better friction control for increased system life. | ||
+ | |||
+ | - Design optimizes weight and packaging for high power density – greater performance in a smaller package. | ||
+ | |||
+ | - Additional design options include through hardened or case carburized steel (for improved debris resistance), greased, super-sealed or oiled lubrication options, and anti-lock braking systems ring integration. | ||
+ | '''Applications :'''- Commercial vehicle truck and trailer wheel ends (original equipment) | ||
+ | |} | ||
= Precision Tapered Roller = | = Precision Tapered Roller = | ||
We produce Timken[register] precision tapered roller bearings in both inch and metric sizes to meet the full range of precision application requirements. They are engineered for superior accuracy and control – every time. | We produce Timken[register] precision tapered roller bearings in both inch and metric sizes to meet the full range of precision application requirements. They are engineered for superior accuracy and control – every time. |
Latest revision as of 23:07, 31 August 2022
Single Row Bearing[edit | edit source]
Inch Single Row[edit | edit source]
Single-row tapered roller bearings are the most basic and widely used, consisting of a cone assembly and a cup. Timken patented the first in 1898 and today offers the world's widest variety in inch and metric sizes.
Metric Single Row[edit | edit source]
The company continues to extend its line of Timken® single row metric tapered roller bearings to respond to customer needs and today offers one of the industry's broadest ranges of metric parts.
Double Row Bearing[edit | edit source]
Inch Double Row[edit | edit source]
Double- or two-row Timken® tapered roller bearings feature double cups and two single cones. They are available in a variety of configurations for general industrial and automotive applications.
Metric Double Row[edit | edit source]
Timken features one of the industry's largest selections of metric tapered roller bearing matched assemblies. With industry standard part numbering, it's now easier to find the bearing you need.
Four Row Bearing[edit | edit source]
Timken® four-row tapered roller bearings combine the inherent high-load radial/thrust capacity and direct/indirect mounting variables of tapered roller bearings into assemblies offering maximum load rating in minimum space.
Integrated Bearing Assemblies[edit | edit source]
Timken® integrated bearing assemblies are the result of our collaborations with customers to design, engineer and test a continuous stream of next-generation solutions, including AP-2™ bearings for rail applications.
Precision Tapered Roller[edit | edit source]
We produce Timken[register] precision tapered roller bearings in both inch and metric sizes to meet the full range of precision application requirements. They are engineered for superior accuracy and control – every time.